Cashew Nut Processing Machine Manufacturers
Cashew nut processing machine manufacturers provide a wide variety of cashew nut processing equipment. These machines are used for the processing and treatment of raw cashew nut. This process includes the washing, shelling, and drying of cashew nut kernels. The main purpose of these machines is to provide a safe and clean product to the consumer.
Cashew nut processing machine manufacturers are the suppliers of cashew processing machines.
These manufacturers have a wide range of cashew processing machines to choose from depending on the type of cashews they are processing and the desired output.
In addition to bringing new cashew processors into the market, a strong Cashew Processing Process will aid current cashew processors in updating or enhancing cashew processing. We manufacture a range of raw cashew nut processing machines in a variety of models and capacities to assure the successful processing of raw cashew nuts. We are always looking for ways to help cashew nut processors make educated decisions regarding their business’s viability and competitiveness.
Cashew Nut Machinery and Raw Cashew Nut
Africa produces 53% of the world’s cashews. Due to the need for high-quality raw cashew nuts processed at the source, raw cashew processing in Africa has become a successful enterprise. Developing a successful raw cashew nut processing business in Africa requires traceability, supply chain links, and compliance with international food safety requirements. TTQs position in becoming an Industry Leader in Offering Cashew Processing Solutions
The Nut and Agricultural Products Section of AFI has developed standards for four products: cashews, almonds, hazelnuts, and macadamia nuts. These standards were developed after input from both commercial and scientific standpoints. They are voluntary and are meant to provide a common language for commodities in the marketplace. Whenever there is an update, the goal is to give all interested parties a chance to submit ideas. The updates are then reviewed and are voted on by the membership. The updates are never made without input from importers and suppliers.
Shelling and shell separator machine
The present invention relates to an improved shelling and shell separator machine for cashew nut processing. This invention provides electronic control of some essential mechanisms and thus enables highly time-efficient and accurate cashew kernel production.
A fully automated shelling and shell separation mechanism operates on real time signals from one or more cameras. These signals are used to synchronize all parts and to allow effective functioning of the system.
The improved cashew nut shelling system comprises a shelling and shell separator machine, at least two collection units, and a pop-up system. Each of the collection units collects separate shelled and raw kernels of different categories. It also provides accurate information regarding each operation. Moreover, it offers efficient and user-friendly cashew nut shelling process.
The pop-up system is an optically active part of the improved system. Pop-ups are made at natural cleavage lines on the cashew nut. They are controlled by a master controller. Real-time data from multiple feed sensors is fed to the master controller, which analyzes the popping process. The master controller also sends real-time signals to the tearing mechanism.
The tearing mechanism comprises a set of adjustable movable tongs. Each tong is directed by a master controller to firmly hold the cashew nut. In this way, the tearing blade is guided to tear the cashew nut. This specialized tearing system has the capability to cut the cashew nut to the desired depth.
Another part of the system is a specialized feeding unit. This mechanism carries the cashew nuts to the popping system and then to the shell separator mechanism. All the equipment and parts that contact the cashew nuts are made of food-grade SS304.
Another aspect of the invention is the use of a pop-up mechanism and a specialized tearing system. Both the pop-up and the specialized tearing systems are controlled by real-time signals. Moreover, the popping system is able to collect torn cashew nuts.
An automated shelling and shell separation mechanism for cashew nut processing is a boon for the industry. It reduces labor cost and increase productivity.
Drying and humidification of cashew kernels
Drying and humidification of cashew kernels is an important technique for enhancing the nutritional value of the product. It improves its appearance, reduces the weight and retains the original taste and aroma of the kernel. Moreover, it helps to increase the shelf life of the product.
In the present study, two cashew nut drying methods were investigated for their micronutrient profiles. One was conducted in the natural convection and the other was in the hybrid mode. The results showed that the weight reduction was significantly higher in the forced convection than in the natural convection.
A comparative study was also carried out between the whole white kernels and the splits. Several parameters were determined, including the tocotrienols, total tocopherols, fatty acids, protein and carbohydrates.
The proximate composition was estimated using petroleum ether as an extractant. The values of analyzed compounds were presented as mean (SD). Using the Kolmogorov-Smirnov test, normal distribution was confirmed.
The peroxide value of the raw cashew kernel oil was determined by titration method. This value is presumed to be related to the relative humidity.
The peroxide value of the oil was expressed as milli equivalents of oxygen per kilogram of extracted fats. However, the accuracy of the estimation is within +/- 5%.
Cashew kernels were dried in solar and biomass modes. The moisture content was reduced up to 5%. After drying, the kernels were placed in ten drying trays. Each tray held four kg of the kernels. At the time of packing, the moisture level should be at least 3%.
Raw cashew nuts are usually packed in tinplate canisters to avoid autoxidation. However, they are not always packaged correctly. They are generally sold in polysacks ranging from 10-25 kg. Consequently, the price depends on the grade of the kernels.
Cashew nuts are also sold in ready-to-eat form. In order to achieve this goal, the kernels are peeled. Peeling removes the outer skin and inedible parts of the nut.
During the drying and humidification process, the kernels are treated through steam. This treatment helps to remove excess moisture and provide thermal shock treatment. These treatments prevent the kernels from being broken.
Cost of the machine
If you have plans to start a cashew nut processing business, it is important to consider the cost of the machine. A professional cashew nut processing machine helps to ensure that your production process is efficient. It is easy to use and is designed to help you save money and time.
The cost of a cashew nut processing machine depends on several factors, including the location of the processing unit. You should find a strategic spot for your facility and make sure it is near a ready market.
Besides, you should also consider the water availability and the transportation costs. The unit will also need a storage area for the raw cashews. In addition, you need to develop a marketing strategy to reach a wider audience.
Moreover, you should look into the security of your workers. For that, you should register a partnership firm with the Ministry of Corporate Affairs. This will ensure that you are in compliance with the Indian Partnership Act 1932.
Regardless of whether you choose to set up a small or large-scale unit, you will need a plot of land. A 500 square meter site is enough to start a cashew nut business. However, you should have a more expansive plot of land if your unit is larger.
Your premises should be level and spacious to accommodate the equipment. Also, you should have an open area for sun-drying the raw cashews.
You should also look into the financing options. Financial institutions like Regional Rural Banks and Cooperative Banks offer loans for MSME units. There are also government subsidy schemes that you can avail.
Moreover, it is important to take your product online. An e-commerce website can take your orders from a large number of customers. You can list your products on social media websites, which allows you to increase your brand awareness.
Lastly, you should choose a high-quality automatic cashew nut shelling machine. This machine can handle a variety of sizes and is easy to clean. Besides, it has a good performance and is reliable.