Everything in this chapter happens inside a window of three to four months, and every decision taken in it is irreversible for a year.
Build the buying plan before the season opens
Volume. Annual kernel target ÷ production KOR. A plant selling 700 t of kernel at 23% needs roughly 3,000 t of RCN, plus a margin for the loads you will reject at the gate.
Timing. West African harvest runs roughly February to June; East Africa peaks around October; Cambodia and the southern hemisphere arrive at other points. Prices generally bottom during peak arrivals and rise as origin stocks deplete — but a falling market and a rising one demand opposite behaviour, and the plan has to say which you are assuming.
Price bands. Not a market view. A maximum landed price derived from kernel you have already sold.
Quality thresholds. A minimum cutting-test KOR, a maximum intake moisture around 9% w/w, a nut-count band matched to your calibration classes, and a foreign-matter limit. Trade convention — a convention, not a standards-body figure — treats under 40 lbs/80 kg as typically rejected, 40–46 as marginal and requiring negotiation, 47–50 as a standard purchase, and 50–54 as premium.
Worked example: converting a kernel sale into a maximum RCN price
This is the calculation that keeps an origin processor alive, and it runs in the opposite direction to how most people buy.
You sell 100 t of kernel forward at a blended realised price of US$6,810/t. Revenue: US$681,000.
At 23% production KOR you need 100 ÷ 0.23 = 435 t of RCN.
Conversion cost enters at 1:1 against RCN tonnage, so the whole band carries through and the answer is a band rather than a point. On the manual/African basis of US$559–579/t:
Low: 435 × 559 = US$243,165 High: 435 × 579 = US$251,865
Target net margin at 6% of revenue — the midpoint of a 4–8% net range — is US$40,860.
Low conversion: 681,000 − 243,165 − 40,860 = US$396,975 ÷ 435 t = US$913/t landed High conversion: 681,000 − 251,865 − 40,860 = US$388,275 ÷ 435 t = US$893/t landed
Your maximum landed RCN price is US$893–913 per tonne.
Note what that band is made of. Twenty dollars of conversion cost is twenty dollars of buying power, one for one. That is why conversion cost sits among the five metrics that predict profit — it is the only one of them you set yourself.
Then compare, in both directions
Run the answer against two reference points before the season opens.
Against origin farmgate plus assembly. Farmgate price, plus transport, field logistics and bagging, gives your realistic landed cost from local buying. The headroom between that and your maximum price is your actual trading room — and in a normal year it is thin enough that a single bad conversion-cost month eats it.
Against import parity. Compare with what the same nuts fetch delivered into Asia. The spread between origin farmgate and origin RCN landed in Vietnam is substantial, and that gap is the whole reason to process at origin.
It is also the whole reason an origin processor who buys at import parity dies. Your business is capturing part of that spread, not paying it. A buyer who chases volume up to the import-parity price has converted a processing business into a trading loss with a factory attached.
Suppliers and agents are credit decisions
You will buy through some combination of farmer groups, village aggregators, licensed buying agents and traders. Each is a credit decision as much as a supply decision, because advances are normal — and an advanced agent who sells your nuts to someone else has taken an unsecured loan from you.
Run a scorecard per supplier, updated every load:
- Contracted KOR against delivered cutting test
- Moisture at the gate
- Foreign matter
- Weight variance
- Lateness
- Defaults
Two seasons of that data is worth more than any relationship. Origin-side default is documented rather than theoretical — traders have reported raw-material shipments arriving late or in smaller volumes than agreed.
Write the terms down: pricing basis tied to the cutting test, the moisture deduction formula, your right to reject at the gate, retention against outturn where you buy on a stated KOR, and what happens to an advance if delivery falls short.
At the gate
The cutting test is the contract, so it has to be run the same way every time: a documented sampling rule, a fixed sample mass, the same method, and the result recorded against the lot before the truck is tipped.
Reject at the gate or accept with a stated deduction — but never accept quietly and argue later. Once a load is in the stack it has lost its identity, and with it any claim you might have had.
Log every load into the same record the mass balance is built from. The gate log and the monthly KOR reconciliation are the same dataset seen at two ends, and a plant that keeps them separately will find they disagree by more than the margin.